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OSHA and the Forensic Laboratory

By: Vince McLeod, CIH and Glenn Ketcham, CIH  
Issue: Summer 2004


During the controlled chaos of scene investigation and recovery, identification, analysis and research experiments, worker health and safety can get overlooked or pushed to a back burner. Understanding the required Occupational Safety and Health Administration (OSHA) programs and recognizing hazards will help you to identify and correct many of the common safety and health hazards associated with doing forensic analysis and research.

This column is an introduction to the “Safety Guys” and OSHA safety and health concerns related to typical forensic laboratories and associated activities such as scene investigation and recovery. An overview of common health and safety hazards is presented. Future columns will provide more in-depth coverage of topics such as hazard communication and the OSHA Lab standard; bloodborne pathogens; proper selection and use of personal protective equipment; different types, setup and operation of biological safety cabinets, chemical fume hoods and local exhaust ventilation; thermal stress during scene recovery and ergonomic issues to name a few. The authors encourage your feedback and questions.

Employers have an obligation to provide a workplace “free from recognized hazards.” There are many specific OSHA standards that may apply to forensic laboratories. Some examples are hazard communication, hazardous chemicals in laboratories, respiratory protection, electrical safety, and fire safety. Besides the legal requirements, a safe workplace makes sense as employees are our most valuable resource.

Different Types of Hazards

An important first step in protecting worker health and safety is to recognize workplace hazards. Most hazards encountered fall into three main categories: chemical, biological, or physical. Cleaning agents and disinfectants, drugs, solvents, paints, and compressed gases are examples of chemical hazards. Potential exposures to chemical hazards can occur both during use and with poor storage.

Biological hazards include potential exposures to blood and body fluids, allergens, infectious zoonotics (animal diseases transmissible to humans), and other agents such as viral vectors. Blood and body fluids, ubiquitous in forensic laboratories, are one of the most important health hazards.

Finally there are the physical hazards associated with forensic laboratories. The most obvious are slips and falls from working in wet locations and the ergonomic hazards of lifting, pushing, pulling, and repetitive tasks. Other physical hazards often unnoticed are entering confined spaces or trenches, electrical, mechanical, acoustic, or thermal in nature. Ignoring these can have potentially serious consequences.

Chemical Hazards

Use of chemicals in forensic laboratories is inevitable and the potential for harm or injury could be significant if they are misused or mishandled. OSHA developed two standards to help mitigate these potential problems: Hazard Communication (29CFR1910.1200) aka “Haz Comm” and Occupational exposure to hazardous chemicals in laboratories (29CFR1910.1450) aka the “Lab Standard.” Haz Comm, formerly known as the “Right-to-Know,” deals with employers' requirements to inform and train employees on chemicals present in their workplace. It is one of the most frequently cited OSHA violations, which attests to both the importance given to its implementation and, paradoxically, a failure of employers to fully comply with its requirements.

A written program is the first step and describes how the Hazard Communication Standard (HCS) will be implemented in the facility. The other basic tenants of the Hazard Communication Program (HCP) include maintaining a chemical inventory and associated material safety data sheets (MSDS), ensuring proper labeling of all chemical containers and fully training employees prior to work assignments and whenever the hazard changes. MSDS must be immediately available and employees must know where and how to find them. They are vitally important in emergencies and should be carried to the emergency room with the patient in the event of an exposure. Inadequate or incorrect labeling is a source of many accidents and exposures and a common OSHA citation. Clearly label all chemical containers with the contents and appropriate hazard warnings.

Sterilents, Preservatives, and Cleaning Agents

Sterilents and preservatives are frequently used in forensic laboratories. Formaldehyde is one of the most common and usually found mixed with alcohols or phenols. OSHA has a specific standard for formaldehyde (29CFR1910.1048) that stipulates requirements for initial and periodic monitoring, protective equipment and clothing, training, and designating regulated areas among others. A qualified industrial hygienist should conduct hazard evaluations and exposure assessments if these chemicals are used. Monitoring can be done with a portable infrared spectrophotometer or sorbent tubes and pumps.

Other chemicals include embedding agents such as methyl methacrylate and cleaning materials such as ammonia, sodium hypochlorite, sodium hydroxide, and hydrogen peroxide. Fumes and vapors from these chemicals are toxic and corrosive. Take care to prevent skin contact and inhalation of vapors.

Improper Storage

Frequently encountered chemical hazards include improper storage (e.g. mixing incompatible materials in the same area; incorrect labeling of containers), use of unapproved containers for flammable storage and blocked and untested safety showers and eyewash stations. Pay attention to chemical storage. Keep acids and bases isolated and keep corrosives and organic solvents in separate areas. Use only UL approved containers that have self-closing lids and flame arrestors for storing flammable liquids. Make sure safety showers and eyewash stations can be accessed immediately and that they are tested routinely.

Biological Hazards

Potential exposure to blood, body fluids, and unpreserved soft tissue are the most important health hazards encountered by forensic laboratory workers. Pathogens of primary concern when working with human remains are human immunodeficiency virus (HIV) and hepatitis B virus (HBV). Other pathogens include arenaviruses, Creutzfeldt-Jakob disease, filoviruses, herpes, smallpox, viral hemorrhagic fever, and non-HBV hepatitis.1

Recovery operations present a different set of biohazards including disease vectors such as insects and rodents, bird and bat excreta and soil organisms. Examples include histoplasmosis from bird or bat excreta, coccidomycosis from soil fungi, Lyme disease from ticks, and hantaviruses transmitted by rodents.

The best control method for potential exposures is with Universal precautions and ventilation. Universal precautions, developed in OSHA's bloodborne pathogen standard, aim to reduce skin contact with biological material by using gloves, lab coats, approved particulate respirators, and/or face shields. Perform manipulations within ventilated hoods or safety cabinets when possible. Avoid wearing street clothes while working with remains and leave work clothes at the workplace. Make sure work areas are kept clean. Use absorbent pads to minimize vapors, dust, and particulates.

Physical Hazards

Forensic laboratories inherently have significant physical hazards present. Included here are electrical safety hazards, ergonomic hazards associated with material and equipment use, and lifting, handling sharps, and basic housekeeping issues. Hazards exist in the field entering confined spaces, trenches, or areas where falls could occur.

Housekeeping

Many injuries stem from poor housekeeping. Slips, trips, and falls are very common yet easily avoided. Start with safe and organized storage areas. Material storage should not create hazards. Boxes, containers, etc., stored in tiers should be stacked, blocked, interlocked, and limited in height so that they are stable and secure against sliding or collapse. Keep storage areas free from accumulation of materials that could cause tripping, fire, explosion, or pest harborage.

Material Handling

Forensic laboratories necessitate organization and lots of material handling. Moving, sorting, and cataloging are daily activities. Evaluate each of these tasks to eliminate poor ergonomics. Factors that affect the likelihood of injury are repetition, poor lifting angles, and awkward posture. Train workers to recognize these factors and to avoid changing elevation and twisting while lifting. Take time to observe workers occasionally and try to spot poor techniques or methods of material handling. Consider contracting with a qualified professional to perform an ergonomic survey if necessary. Use mechanical lifting and carrying devices such as pallet jacks and hand trucks whenever possible. Make sure floors are smooth and free of cracks or lips that could catch or trip. Inspect carts, hand trucks, and other equipment routinely to ensure good mechanical condition. Pay special notice to the castors.

Electrical Hazards

Electrical hazards are potentially life threatening yet are found much too frequently. First, equip all electrical power outlets in wet locations with ground fault circuit interrupters, or GFCI, to prevent accidental electrocutions. GFCIs are designed to “trip” and break the circuit when a small amount of current begins flowing to ground. Wet locations usually include outlets within six feet of a sink, faucet, or other water source, and outlets located outdoors or in areas that get washed down routinely.

Another very common electrical hazard is improper use of flexible extension cords. Do not use these as a substitute for permanent wiring. The cord insulation should be in good condition and continue into the plug ends. Never repair cracks, breaks, cuts, or tears with tape. Either discard the extension cord or shorten by installing a new plug end. Take care not to run extension cords through doors or windows where they can become pinched or cut. And always be aware of potential tripping hazards when using them. Use only grounded equipment and tools, and never remove the grounding pin from the plug ends. Also, do not use extension cords in series; just get the right length cord for the job.

As a final check for possible electrical hazards, look over your lighting. Protect all lights within seven feet of the floor to guard against accidental breakage. Slip plastic protective tubes over florescent bulbs prior to mounting or install screens onto the fixtures.

Compressed Gas

Use of compressed gas cylinders present many unique hazards and could be a topic for another whole article. Here are a few quick pointers. Store cylinders safely. As with chemicals segregate them according to compatibility. In addition, secure cylinders from tipping or being knocked over. Generally, this means fastening them to stands or against a wall or cabinet. Remember to turn them off at the cylinder valve when not in use. Finally, remove the regulators and install protective valve caps before moving.

Sharps

Sharps containers are ubiquitous in forensic laboratories and following a few safety rules can help prevent getting stuck with accident reports. Use only puncture-proof and leak-proof containers that are clearly labeled. Train employees never to remove the covers or attempt to transfer the contents. Make sure they are only used for “sharps” and they get replaced when three-fourths full to prevent overfilling.

Lockout/Tagout

Areas where one must enter to retrieve evidence or remains might include machines, vaults, elevator shafts, etc. that could cause injury if accidentally energized. To protect employees from these hazards lockout/tagout, known as LOTO, will be one of your most important programs.

During the period 1992-1996 accidents from being caught in machinery killed almost 750 workers and nearly another 5,000 lost limbs from amputation.1 Sadly, every one of these could have been easily prevented. LOTO is a process that will prevent these accidents when followed correctly.

First, employees are trained to recognize and isolate all the energy sources for the equipment. The employee(s) entering the danger zone then lockout or tagout the energy sources by placing locks on the appropriate switches, valves, circuit breakers, etc. Each lock is identified as to its owner and has only one key that stays in the possession of the lock owner. When work is complete owners collect their energy source locks and the equipment is brought back online only after all locks have been removed. If an energy source cannot be locked out then it should be braced, blocked, or blanked off to prevent release. Your LOTO program should also detail steps to follow if the task will span more than one work shift.

Conclusion

Forensic laboratories present many challenges. In the day-to-day bustle of investigation, recovery, identification and analyses, worker health and safety can be easily overlooked. However, with proper guidance, a trained eye, and practice in noticing the mundane, we can find and correct many common mistakes and prevent illness or injury. The Internet provides a vast amount of valuable information easily researched. Begin with the OSHA and ASCLD websites (www.osha.gov, www.ascld.org) and chances are you will find what you need. Be diligent and remember “Safety First!”

1. Galloway, Alison and Snodgrass, J. Josh. “Biological and Chemical Hazards of Forensic Skeletal Analysis,” Journal of Forensic Sciences, 1998; 43(5): 940-948.


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